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MIT researchers revive 40-year-old triangular zipper concept now made possible by 3D printing, creates shape-shifting robots and deployable structures — 3D-printed 'Y-Zipper' turns floppy tentacles into rigid beams in seconds

Tom's Hardware·Etiido Uko·6 months ago
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(Image credit: MIT CSAIL)

Researchers at MIT's Computer Science and Artificial Intelligence Laboratory have developed a three-sided zipper that transforms 3D-printed floppy structures into rigid, load-bearing forms in seconds. The mechanism, called the “Y-Zipper,” can rapidly assemble beams, arches, robotic limbs, and deployable frameworks — potentially opening the door to adaptive robots, fast-deploying shelters, and reconfigurable medical devices.

Unlike conventional zippers that connect two flat surfaces in 2D, the Y-Zipper joins three flexible arms into a rigid 3D triangular tube. When open or unzipped, the structure behaves like soft plastic strips or floppy tentacles, with each arm flexing and twisting independently.…

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